Material: Stainless Steel / Iron / Brass / Tungsten Alloy / Titanium Alloy
Surface Treatment: Plating / Polishing / Sand Blasting / Passivation
Tolerance: 0.05mm
Technology: Metal Injection Molding
Certification: ISO9001 & ISO14001
Metal Injection Molding Gear
MIM-produced gears and assorted precision mechanical parts are among the most popular MIM components, delivering an unmatched mix of cost savings and reliable performance. More and more automotive, consumer, and medical goods adopt MIM hardware as key internal assemblies.
Advantages of the MIM Gear Process
Complex Design Capability: MIM technology supports the fabrication of highly intricate gear profiles, such as internal structures, undercuts and delicate micro-details that cannot be easily manufactured by conventional processing techniques.
Premium Material Characteristics: Components manufactured by MIM feature material performance equivalent to wrought metal workpieces, granting gears reliable structural strength, exceptional abrasion resistance and outstanding durability.
Low Material Waste: MIM drastically reduces scrap generation versus machining.
High-Volume Cost Efficiency: The MIM process offers outstanding cost efficiency for mass production projects, since a single injection mold can manufacture a large quantity of uniform parts.
Fine Surface Quality: Gears manufactured via MIM come with smooth as-sintered surfaces, cutting down heavy post-finishing work.
Typical Materials of MIM Gear
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Materials
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Key Features
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Stainless Steel
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Excellent corrosion-proof capability for food processing, medical parts
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Low Alloy Steel
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High strength and durability for high-load applications
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Brass & Copper
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Outstanding electrical conductivity and thermal conductivity for electrical and semiconductor industry
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Titanium
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Combine light weight, robust strength and corrosion resistance, perfect for aerospace and medical-grade components
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Tungsten Alloy
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Ultra-high density, radiation shielding capacity and low thermal expansion for medical, optical and aerospace industry
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Common Surface Treatments for MIM Gear
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Finishes
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Advantages
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Polishing
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Reduces surface roughness and friction
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Blasting
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Forms consistent matte textures
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Passivation
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Boosts anti-corrosion performance, fitting medical and food processing working scenarios
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Plating
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Upgrades corrosion resistance, wear resistance or electrical conductivity
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Why Choose Vios for MIM Gear?
Design Optimization: Working hand in hand with your team, we refine designs for easier, cost-effective MIM production.
Professional Material Matching: Vios Tech can help you select optimal raw materials tailored to your working scenarios to guarantee stable performance and long service life.
Precision Manufacturing: Equipped with state-of-the-art machinery and standardized quality inspection workflows, Vios Tech produces gears with exceptional dimensional accuracy and batch consistency.
One-stop capability: Covering design review all the way through post-processing surface finishing, Vios Tech delivers a complete one-stop service package for all your MIM gear development and production demands.
Production Flexibility: We support low-volume prototype development as well as mass production, catering to projects of various output demands.
Quality Control: Equipped with complete precision testing equipment, we carry out rigorous full-process inspections from raw material screening to finished goods release. Complete quality records are retained for traceability to guarantee uniform accuracy and reliable performance of MIM gears across all batches.
Thanks to flexible material compatibility and outstanding production efficiency, MIM technology delivers competitive advantages for precision component manufacturing across medical, aerospace, optical and automotive sectors. When you cooperate with Vios Tech, a reliable precision MIM manufacturer, you will receive gears that fully comply with your strict dimensional and surface quality specifications.
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MIM Gear Images
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